Launch of Sustainable Blister Packaging

Bayer AG|The Netherlands |October 2024
Environment & Sustainability
Circular economy & environmental footprint
Research & Best Practices
Published on
Modified on

In response to the environmental challenges posed by traditional blister packaging, Bayer reimagined packaging for non-prescription medicines by launching a first-of-its-kind polyethylene terephthalate (PET) blister for its flagship brand Aleve. This innovation not only significantly reduces environmental impact but also aligns with broader sustainability goals in healthcare, positioning Bayer as a leader in circular, eco-conscious product development within the self-care sector.

Objectives

  • Reduce the environmental footprint of blister packaging
  • Introduce a recyclable, PVC-free packaging format for non-prescription products
  • Contribute to sustainable packaging standards and drive systemic industry change

Target Audience

  • Healthcare consumers concerned with sustainability
  • Industry stakeholders committed to circular packaging solutions
  • Environmental and regulatory partners in the healthcare and packaging sectors

Key Activities and Approach

Introduction of PET blister packaging

  • Collaboration with Liveo Research
  • Applied to Bayer’s non-prescription brand Aleve
  • Industry-first use of polyethylene terephthalate (PET) in blister packs

Environmental performance improvements

  • 38% reduction in carbon footprint per unit
  • 78% less water and 53% less land used per unit
  • 18% lighter packaging

Partnerships and advocacy for systemic change

  • Collaboration with Global Self-Care Federation and Blister Pack Collective
  • Membership in The Recycling Partnership
  • Supporting industry-wide research and infrastructure improvements for circular packaging solutions

Impact and Result

Media reach

  • 33 earned news articles with consistent, positive messaging
  • Featured in outlets such as Packaging Europe, Packaging Digest, and HBW Insight

Social media engagement

  • Company-led post generated 15 times the organic reach of an average Bayer post
  • 65 shares across platforms

Insights and Takeaways for Others

  • Innovation in packaging requires parallel efforts in recycling policy and infrastructure development
  • Partnering across the value chain enhances credibility, accelerates adoption, and drives systemic change
  • Environmental stewardship in self-care must balance sustainability with safety, performance, and accessibility

Additional Resources and Contact